In the process of transforming the designs through to the finished product, casting of metal blank is the first step. At DCI, we
have continuously improved this process, which allows high-grade brass to be transformed into almost any imaginable shape. To
meet the expectations of our customers we have ensured that we remain at the top end of engineering and reliability in our
casting process. Now we have transformed manual casting to semiautomatic casting process by installing new machines, which
maintains consistency in casting. The machine on the castings is carried out on fully automatic and semi-automatic precision
machines. It confirms complete consistency in the components and internal fittings.
CASTING
To start with, we melt high-grade brass ingots which transform in to faultless brass castings through semi-automatic gravity
die-casting machines. The cores used in casting are manufactured by silica core shooting machines. This ensures uniform wall
thickness inside the faucet. To meet the expectations of our customers. we have ensured that we remain at the very top end of
engineering quality and reliability.
MACHINING
The machining on the castings is carried out on fully automatic and semi-automatic precision.
GRINDING & POLISHING
In addition to manual grinding machines, this department is equipped with fully automatic rotary polishing machines, in
order to ensure extra smooth finishes and consistent quality every single time.nce.
SURFACE FINISHES / ELECTROPLATING
Our modern, single-roof manufacturing facilities include an ultra-modern electroplating plant which ensures durable
Ni-Chrome plating. At DCI, all 24 kt Nikal plated components are given an extra protective layer of electrophoretic lacquer with the help of the latest equipment.
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